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Understanding Multiphase Flows  in Bubble Columns

 

Fluent Inc. has initiated a collaboration with the Chemical Reaction Engineering Laboratory (CREL) at Washington University in St. Louis to develop a better understanding of the physics of bubble column reactors (BCRs). Under the leadership of Prof. Milorad P. Dudukovic, CREL has emerged as the premier US laboratory for studying gas-liquid flows and reactions encountered in BCRs. The CREL program includes an emphasis on quantifying flow, mixing, and reaction in multiphase reactors. Using unique instrumentation, the laboratory is able to measure and report instantaneous velocities, turbulence and back-mixing parameters, time-averaged flow patterns, and complete voidage (gas holdup) distribution in gas-liquid, liquid-solid, gas-solid, and gas-liquid-solid systems.

"With the advanced new features addressing gas-liquid flows in FLUENT, we wanted to develop a validated modeling capability for bubble column reactors", notes Fluent's Dr. S. Subbiah, Business Director for the US Chemical Process Industry. "We saw CREL as the premier institution to partner with in this regard. They have the infrastructure, as well as a philosophy of doing fundamental research in line with vital industrial interest." In February 1998, Fluent donated FLUENT software to CREL, and has since worked with the researchers there to systematically develop the best procedures to model gas holdup.

"FLUENT provides an easy-to-use CFD platform for testing the validity of physical models, such as drag laws, against real data," says Prof. Dudukovic. "As part of the partnership with Fluent Inc., my staff was able to quickly learn the FLUENT software and provide meaningful results. We intend to present our technical findings at the multiphase meeting in Delft next year.
Professor Milorad P. Dudukovic,
Director of the Chemical Reaction Engineering Laboratory (CREL) at Washington University

The collaborative project includes experimental observations of gas-liquid dynamics and numerical simulations with FLUENT. The experiments involve measurement of instantaneous velocity profiles of the liquid phase circulation using Computer Automated Radioactive Particle Tracking (CARPT) and time-averaged gas-holdup profiles using gamma-ray Computed Tomography (CT). From the former technique, time-averaged and azimuthally averaged velocity profiles are determined. Coupled with the gas holdup profiles obtained via tomography, these measurements are being used for direct comparison with the FLUENT results. The computations take only a few hours to run, using the new coupled implicit (TDMA) solver that gives a significant speedup over earlier versions of FLUENT.

The FLUENT results show an encouraging correlation with observations of the bubble column reactor. Predictions show gas holdup (top) and liquid velocity profile (bottom) at mid-height in the reactor.

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