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CFD for Advanced Nuclear Reactor Design

 

By Richard R. Schultz, Idaho National Engineering and Environmental Laboratory, Idaho Falls, ID; and David Schowalter, Fluent Inc.

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Pathlines colored by temperature in the lower plenum of a General Atomics GT-MHR reactor show sufficient thermal mixing prior to the turbine entrance (at left)
Courtesy of General Atomics

Nuclear system codes such as RELAP5- 3D® have proven extremely useful in modeling transient two-phase phenomena that are important for light water nuclear reactor safety assessments. Years of experience and validation have made these codes fast, accurate, and robust for systems in which the working fluid moves in welldefined paths. Today, CFD is used for conventional nuclear reactors as a supplement to system codes when analyzing a process in which the detailed three-dimensional flow or heat transfer is important.

Some of the next generation reactor designs now being explored are radically different from traditional designs. Some use different working fluids and many operate at much higher temperatures. In all cases, a primary goal is to rely on passive rather than active safety systems whenever possible, and to utilize fuel more thoroughly. Mixing and natural convection play a dominant role in many passive safety systems. These processes are inherently two- or three-dimensional and involve viscous, buoyant, and diffusive processes that are difficult to model accurately with traditional system codes.

For these reasons CFD has become an essential ingredient in the suite of tools used to analyze flow behavior in advanced reactors. Following a critical review of commercial CFD software conducted by INEEL in 2001, Fluent was solicited to become a partner in coupling FLUENT to RELAP5-3D [1]. FLUENT was attractive to researchers because of its versatility and large user base. Currently, a number of efforts are underway to promote the validation of both tools so that fluid behavior calculations can be performed with maximum confidence. Insights into the types of validations required can be obtained by reviewing the recent Nuclear Energy Research Initiative Solicitation [2].

One validation of a passive safety system that has been completed is the natural convection cool-down of a pebble bed reactor core. The fuel in a pebble bed reactor is enclosed in many graphite-coated spheres in a packed bed. Helium, the working fluid, is heated by the pebbles and then used to drive a turbine, generating power. One advantage of this design is that in the event of a loss of coolant pressure, the pebbles will continue to be cooled by the natural convection of helium through the core. Using the Eulerian granular multiphase model to simulate the pebbles, FLUENT has been successfully validated for the prediction of temperatures during cool down using data from a lab experiment [3].

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Schematic of pebble bed validation experiment and CFD model
 
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Radial temperature profiles at three axial locations for the pebble bed natural convection cool-down problem are in excellent agreement with experiment

Another CFD application for advanced reactors is the determination of mixing quality downstream of a reactor core. The high temperatures in gas-cooled reactors are a challenge for turbine designers, and hot spots at the turbine inlet must be avoided. In one preliminary study, the lower plenum of a General Atomics Gas Turbine Modular Helium Reactor (GT-MHR) was simulated. This reactor uses a graphite prism design in place of the pebbles in the previous example. The results show adequate mixing upstream of the turbine, but also confirm that gas jets entering the lower plenum near the entrance to the hot duct are more likely to contribute to potentially adverse temperature variations. Concerns over global warming, fossil fuel supplies, efficient hydrogen generation, and growing energy needs, especially in Asia, have led to a renewed interest in even safer and more efficient nuclear power through advanced reactors, and CFD will figure prominently in their future.

References:

  1. R.R. Schultz, R.A. Riemke and C.B. Davis, Proceedings of ICONE11, April 20-23, 2003.
  2. “Advanced Nuclear Research at Universities,” No. DE-PS07-04ID014551 at http://e-center.doe.gov.
  3. A.A. Troshko and A.Y. Walavalkar, ICONE12-49089, April 25-29, 2004.

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