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Speedo Goes for Gold with CFD

 

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Oilflow lines over the body colored by dynamic pressure

In 1896, when the French Baron, Pierre De Coubertin lobbied to resurrect the ancient Olympic Games as a modern amateur athletic event of sporting excellence, little did he know that one day it would become the biggest event in the world, with an estimated viewing audience of over half the Earth’s population. For two weeks in Athens this August, the Games will come to Greece once again for the XXVIII Summer Olympiad, and attention will turn to the sportsfest where the elite athletes of the world’s nations compete for personal and national glory.

For most events today, the difference between winning and not winning a medal is usually a fraction of a percentage point in overall performance. Given such a landscape, any legal and cost-effective competitive advantage will be sought out by national teams, individual athletes, and equipment manufacturers to gain that extra edge. Two sports that tend to dominate the viewing coverage throughout the Summer Games are swimming and track and field, and it is in these sports that many of the closest performances occur.

Speedo International Ltd, the world’s leading swimwear brand, identified the potential for bringing CFD technology to the swimming pool after reading an article in Fluent News (Spring 2000) about Barry Bixler, a principal aerospace CFD engineer working for Honeywell in Arizona. At the time, Barry had spent much of his spare time working in his garage on a CFD analysis of the hydrodynamics of swimming strokes for USA Swimming. Speedo’s Research & Development team in Nottingham, England contacted Bixler and Fluent Europe Ltd in Sheffield to see if it would be possible to harness CFD technology to enhance their world-leading Speedo Fastskin suit, which made headlines in 2000. At the time, it was the world’s fastest swimsuit, in part because it mimicked the skin of a shark. Swimmers from over 130 countries wore the swimsuit in Sydney, where it revolutionized the swimming world by contributing to over 80% of all the swimming medals, and swimmers wearing the suit broke 13 out of 15 world records. Speedo saw the potential of CFD-based fluid flow analysis to understand swimming hydrodynamics, even though CFD had never been used in swimwear development before. The wide use of FLUENT in other sports such as Formula One motor racing and America’s Cup Yachting convinced Speedo that it had the proper qualifications for their sporting CFD challenge.

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Pulsed water flow pathlines over the body colored by local static pressure
Visualization by EnSight

“The CFD modeling we have done has been both challenging and extensive. Using FLUENT, we have been able to mathematically model a water flume on our computers. We analyzed the flow and obtained incredibly consistent and accurate results. The CFD analyses, combined with flume testing, enabled Speedo to evaluate a huge number of swimsuit design variables, and eventually, we believe, obtain the world’s fastest swimsuit.”
-Barry Bixler
CFD Consultant to Speedo

In March of this year, Speedo launched their new fast suit, Fastskin FSII, at several high profile media events in Sydney, London, and New York. The development of the suit, which they claim to be the fastest in the world, has involved a collaborative team of experts. CyberFX, the Hollywood-based body scanning and special effects company behind the recent Spiderman, Matrix, and Charlie’s Angels movies, was involved in the swimsuit’s development process from the beginning. Its unique body scanning technology allowed Speedo to create anatomically correct ‘virtual’ and ‘actual’ models of the average male and female swimmer to provide the perfect base upon which to test the suit. With the help of CFD modeling work by Bixler and the University of Otago Water Flume in New Zealand (the lowest turbulence intensity flume in the world, capable of producing very strong currents), Speedo R&D engineers were able to show that the Fastskin FSII swimsuit they have developed increases underwater speed by reducing passive drag by up to 4% compared to the next best suit. Based on these findings, Speedo expects the swimsuit to help elite swimmers (who all have access to Fastskin FSII under FINA rules) to break even more world records in Athens.

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Speedo Fastskin FSII swimsuit in action

Once the swimsuits were validated with the water flume trials, the CFD software was incorporated into Speedo’s design process to evaluate the drag and fluid flow characteristics around the male and female swimmers for various flow scenarios. Bixler’s CFD work allowed Speedo to simulate the flow around the virtual swimmer bodies, thus making Fastskin FSII as hydrodynamic as possible. During the swimsuit development process, the CFD models helped to eliminate variability in the results so that Speedo could conduct a greater number of tests and achieve more accurate results than ever before. Moreover, CFD’s ability to visualize the details of the water flow around the athletes revealed information that had not been known previously. The results were used to guide the position of the seams, gripper panels on the underside of the forearms, and “vortex” riblets on the chest, shoulders, and back of the suit. In addition, the CFD predictions of water flow over male and female bodies helped to guide the positioning of different patches of fabric and fabric coatings available to Speedo to optimize the suits created for the different swimming events, such as breaststroke and backstroke.

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CFD simulation of water flow over typical female (top) and male (bottom) elite swimmers in the glide position showing contours of shear stress (frictional drag) on the swimsuit region

The 'actual' scanned models that had been made into precision mannequins were used in over 1,000 flume tests carried out in Otago. The results supported the CFD findings that the new Fastskin FSII full bodyskin is the fastest and most advanced performance swimwear in the world. Engineers at Speedo believe that they have now achieved a transfer of motor racing technical design methodology to the hydrodynamics of swimming and swimsuits. This is probably a first for a sportswear brand, and a milestone of applied engineering to the complexities of ergonomic sports systems. In the wake of Speedo’s new CFD design process, this integrated technical design approach will almost certainly pave the way for many other sports in the future, especially those dominated by equipment aerodynamics and hydrodynamics.

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Speedo’s customized swimsuit colored by CFD-predicted frictional drag is modeled at the New York launch

Ultimately, however, the success of any swimsuit is in its acceptance by the world’s leading swimmers and coaches. Speedo has not been neglecting the interface with elite athletes, and has been working with a group of swimmers from around the world to develop Fastskin FSII. They have selected eleven elite swimmers, known as the Speedo FSII Team, who are at the forefront of Speedo’s challenge in Athens to evaluate the suit in pool performance tests. The group includes the latest phenomenon from the US, 18 year-old Michael Phelps. Phelps, who broke three world records and won three gold and two silver medals at the 2003 World Championships in Barcelona, will be wearing a Fastskin FSII in Athens in a bid to match Mark Spitz’s famous record of seven gold medals at the 1972 Summer Games. If successful, Speedo will pay Phelps a cool one million dollar bonus. Performance tests by elite swimmers on the new suit are taking place this spring, and will provide the ultimate feedback in terms of performance increases to be gained from this high-tech innovative swimming product. Certainly, the temperature in the Athens swimming pool is heating up already thanks to this exciting and pioneering use of CFD by Barry Bixler and the Speedo R&D team.


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