fluent.com home page

   
 

Judgement Day for CFD Technology

 

By Emanuela Colombo, Ph.D., Energy Department, Politecnico di Milano, Italy; and Diego Donati and Marco Rossi, Fluent Italy

Engineers at Fluent Italy recently worked as external consultants in a courtroom trial. At issue was the cause of a building fire in Milan, Italy that claimed three lives and injured several others. The fire set off an explosion in the apartment where it originated, causing the collapse of some of the inner partition walls, floor slabs, and outer walls. A poorly functioning distribution nozzle (burner) for the gas stove in the small kitchen, that was using a mixture of propane and butane fuel, was suspected to be the main cause of the event. The diffusion of fuel vapors into the flat’s rooms may have caused, after a few hours of leakage, at certain locations, the lower flammability limit (LFL) to be exceeded. In these locations, a necessary (but hypothetical) ignition source could have easily set off the explosion. The legal action, which involved the insurance company and the building construction firm, is still pending. The work performed by Fluent was done with the full support of the lawyers and technical experts from both sides.


The building after the explosion shows the full extent of the damage

All the model details, including boundary conditions for the gas nozzle, properties of the gaseous vapors, and indoor and outdoor temperatures were reviewed with the lawyers from both sides prior to the start of the project. The unsteady simulation was run using a 3D model of the apartment, which covered roughly 90 m2. A small vent (100 cm2) in the kitchen, required by Italian law for exhausting flue gases, was modeled in both the open and closed position, to test its efficacy.


The FLUENT model consisted of the entire apartment and two separate volumes of outside cold air adjacent to the walls containing windows. The small kitchen contained a simplified stove and wall vent, used for exhaust fumes.

A few iso-surfaces of fuel vapor, colored by temperature, throughout the apartment

Meshes of approximately 350,000 cells, most of which were hexahedral, were used for the simulations. The fuel vapors were assigned a concentration of 40% propane and 60% butane. Transport equations were solved for these components as well as for oxygen and nitrogen. Flammability limits for this composition were calculated according to Le Chatelier’s formulation, and found to be in the range of 0.02 - 0.09. To ensure the development of the proper natural convection currents at the time, two service volumes were used outside the apartment windows to simulate the external atmosphere of the winter day when the accident occurred.

The simulation results for the case of a closed kitchen vent and gas flow rate of 0.070 kg/hr indicated that the fuel and oxygen mixture was below the LFL everywhere except in the area close to the gas inlet. With the vent open, two counterproductive effects were observed. First, fresh air was drawn into the room. Second, the cold outside air set up local circulation currents that impeded the diffusion of gas vapors throughout the remainder of the apartment. This caused a higher concentration of vapors to be found in the kitchen than in the scenario with the vent closed. While each scenario predicted small regions where the vapors were in excess of the LFL, neither was considered to present the kind of conditions that would lead to an explosion of the magnitude that occurred.

It was concluded that the results were strongly dependent on the defined scenario given by the parties, according to which the simulation was based. The actual conditions, such as the indoor and outdoor temperatures and degree of closure of the vent, may have been different enough to alter the driving forces behind the air and gas flows. Indeed, small differences might have been enough to give rise to a different explosion mixture which, given the opportunity to ignite, could have generated the damage that occurred.


Previous Article FluentNEWS Next Article