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Finding the Best Designs for Cleaner Water

 

Courtesy of Vivendi Water

Oxidation Contactors
Ultraviolet Reactors
Coagulation-Flocculation Reactors

The efficiency of water treatment is linked to the performance of chemical and biological reactors that are used throughout the treatment process. The hydrodynamics of these reactors govern their performance. In the past, process design was based solely on experience and costly chemical and biological measurements. Today, CFD is used to assess the hydrodynamics of the reactors as well, and thereby improve reactor performance for both drinking and wastewater treatment processes. Vivendi Water, which services over 110 million customers throughout 100 countries, has used FLUENT since 1992 for this purpose. Using CFD, engineers can make improvements to many aspects of reactor performance, including the optimization of hydraulic efficiency and prevention of scale-up problems.

Oxidation Contactors

In drinking water treatment plants, oxidation contactors are baffled reactors in which water and an oxidant, either ozone or chlorine, are in contact for a period of time to eliminate viruses and bacteria. To quantify the disinfection efficiency of working contactors, a residence time distribution (RTD) is measured. To quantify the efficiency of proposed contactor designs or operating conditions, CFD is used. Both single phase (water only) and multiphase (water and ozone) systems can be studied in this manner. For example, oxidation contactors at several drinking water treatment plants in France (Annet Sur Marne, Nice, and Neuilly Sur Seine) have been simulated to diagnose the disinfection efficiency. The FLUENT results were used to suggest changes in the contactor geometry to bring about performance improvements during the rehabilitation phase of the process.

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Velocity field and path lines inside an oxidation contactor provide useful information such as the localization of dead zones, recirculation loops, and short cuts

Ultraviolet Reactors

Ultraviolet light is absorbed by the proteins RNA and DNA in micro-organisms. Absorption of high doses of UV by proteins in cell membranes ultimately leads to the death of the cell. However, at much lower doses of UV, absorption by DNA merely disrupts the ability of the micro-organism to reproduce. A cell that cannot reproduce cannot infect other cells. UV reactors are designed to deliver a dose of UV radiation to micro-rganisms in the water as it flows around a lamp. The disinfection efficiency of these reactors depends on the lamp power and residence time of the water around the lamp. Simulations of UV reactors are targeted toward resolving the hydrodynamics of the reactor while including the radiation field. The radiation models provided by FLUENT can be used for this purpose. Many particles (representing micro-organisms) are introduced to the flow field, and the received UV dose is determined for each one. Engineers can then ascertain the percentage of micro-organisms that receives a sufficient dose to be inactivated and the percentage that receives too high a dose.

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Particle tracks colored by incident radiation represent trajectories of microorganisms in a UV reactor

Coagulation-Flocculation Reactors

The step of coagulation-flocculation plays a dominant role in the drinking water treatment process. The goal of this step is to agglomerate suspended particles and make easily settling composites called "flocs". The first step, coagulation, consists of the destabilization of colloidal particles upon the addition of certain chemicals, such as aluminum or iron salt, which react with the water in stirred tanks. This critical mixing stage is strongly influenced by the turbulence intensity. The particles are then flocculated in more slowly stirred tanks. The rate of floc formation is directly proportional to the velocity gradients in the stirred tanks. Floc aggregation and breakup are determined by the local shear stresses. FLUENT has been useful in simulations of the stirred tanks, providing results for the flow field, impeller performance, and RTD. The results allow researchers to determine the optimum conditions for the coagulation-flocculation step through the testing of various configurations and operating conditions.

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Flow path lines in a flocculation tank

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