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Controlling Ice Build-Up on Aircraft Wings

 

Courtesy of Dr. David Kohlman, Engineering Systems Inc.

Over the past few decades, the subject of aircraft icing has gained more and more attention from the FAA in the United States, which has dedicated one full section to the certification of aircraft under icing conditions. At the FLUENT Users' Group Meeting in June, Dr. David Kohlman, an internationally recognized expert in the analysis of aircraft icing, presented a short course on the subject. His course covered many aspects of icing, from a description of how it happens under a variety of environmental and flight conditions to how it can be prevented by a number of deicing and anti-ice systems currently in use.

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An anti-ice system that uses engine bleed air heats the wing skin using a linear array of jets

Icing occurs when liquid droplets in the air strike the front of the oncoming wing and either freeze on contact or flow along the surface and then freeze. Many factors influence the likelihood that ice build-up will occur. For example, large droplets are more apt to strike the wing than small ones, since the former have more mass and are therefore more likely to deviate from the local flow stream as it curves around the wing. The ice collects in different patterns on the wing, depending on the local conditions. It is easy to understand why icing is a leading cause of airplane crashes, since all of these patterns distort the profile of the wing to some degree. The distorted profiles cause the lift and drag characteristics of the wing to change drastically. In particular, the stall speed of the aircraft increases as the amount of accreted ice increases, making landings, where the aircraft speed must reduce, especially dangerous.

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Icing on the front and under-side of a commercial aircraft wing with the high lift devices extended, displayed using contours of collection efficiency

The main method used by aircraft manufacturers to certify their aircraft is to test a model of the aircraft in simulated icing conditions using an icing tunnel. Another method is to perform a tanker test, where a tanker aircraft sprays water droplets onto a following aircraft. Since both of these tests are expensive and time consuming, computational methods are gaining in popularity. In FLUENT, the collection efficiency, a measure of the amount of droplets in the oncoming air that strike the aircraft, can be obtained using the discrete phase model (DPM), which tracks the trajectories of droplets in the Lagrangian frame. The Eulerian multiphase model can also be used, in which the droplets and air are treated as separate fluids. The collection efficiency is computed through the use of a user-defined function (UDF). NASA has developed a computer program called LEWICE, which is designed to predict the ice shape that forms on the fuselage over time. This code consists of modules that calculate the flow field around the body, compute the trajectories of the water droplets, solve for the mass and energy balance of the liquid layer formed by the impinging droplets, and compute the ice shape. Several European agencies also have developed codes with similar capabilities.

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The collection efficiency on the nacelle of a Boeing 737

Two mechanisms for protecting aircraft wings from icing are commonly used. Deicing systems act to remove ice that has already developed on the wing. This is done by the application of deicing fluid prior to take-off or by jarring the wing surface slightly, either through the application of an electromagnetic pulse that translates into a mechanical pulse, or through the use of pneumatic boots that expand and contract. Anti-ice systems act to prevent ice from developing in the first place. Bleed air from the engine can be used for this purpose. A small tube carrying the hot air runs the length of the wing, and the air is injected through tiny holes towards the front wing surface,or skin. The hot air keeps the skin above freezing temperatures, preventing ice from forming. Other methods make use of resistive heating on the skin or the seepage through a porous layer of a special liquid that lowers the freezing point of water. Through the use of icing analysis and prevention, it is hoped that the number of accidents due to this hazard will decrease in the years to come.


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